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Busbar Insulating Shroud (BUSBOOT Polyolefin)

Busboot-Polyolefin is a flexible electrical-insulating boot/shroud for busbar and switchgear connections up to 36 kV, moulded from cross-linked polyolefin, halogen free, with a minimum wall of 1.0 mm at 12 kV rising to 2.5 mm at 36 kV.

  • ASTM D149
  • ASTM D150
  • ASTM D257

Choose a size

Selection Chart

BUSBOOT Polyolefin — minimum wall thickness by voltage
VoltageThickness(min)
12.0 kV1.0 mm
18.0 kV1.4 mm
24.0 kV1.8 mm
36.0 kV2.5 mm

Source: GALA BUSBOOT Polyolefin catalogue sheet, Issue 2, February 2024.

Material properties

Technical Specification

TEST DESCRIPTIONRECORDED VALUETEST METHOD
Physical
Tensile Strength9 N/mm² (MPA)(min.)ASTM D638
Ultimate Elongation300% (Min.)ASTM D638
Water Absorption0.5% (max.)ASTM D570
Hardness45 ± 10 Shore DASTM D2240
Thermal
Low temperature Flexibility (-40 °C for 4 Hrs.)No CrackingASTM D2671
Heat Shock (90 °C for 30 Min.)No Cracking or flowingESI 09-11
Continuous Temperature limit-40 °C to +115 °CIEC 216
Accelerated ageingPassASTM D2671
Tensile Strength10 N/mm² (Mpa) (min.)ASTM D 638
Ultimate Elongation250% (Min.)ASTM D 638
Shrink Temperature125 °CIEC 216
Electrical
Dielectric Strength22 kV/mm. (Min.)ASTM D149
Volume Resistivity1 × 10¹³ Ohm.cm(min.)ASTM D257
Dielectric Constant5 (Max.)ASTM D150
Resistant to track & erosionNo Tracking, erosion or flame failure up to 3.25 KV for 20 min.ASTM D2303

Busboot-Polyolefin installs, removes or replaces in minutes over any busbar joint shape or connection, including tees and elbows.

Reducing air clearance around the connection lets the panel be designed smaller, cutting material cost through shorter busbar lengths and less sheet metal.

Covered on this page

  • Bus Bar Insulating Shrouds - BUSBOOT POLYOLEFIN

Features & Benefits

  • Minimum thickness by voltage: 12 kV = 1.0 mm, 18 kV = 1.4 mm, 24 kV = 1.8 mm, 36 kV = 2.5 mm
  • Cross-linked polyolefin: continuous temperature limit −40°C to +115°C (IEC 216)
  • Dielectric strength 22 kV/mm (min., ASTM D149); volume resistivity 1 × 10¹³ Ohm·cm (min., ASTM D257)
  • Halogen free; resistant to UV, ozone and chemical corrosion (acid, alkali, salt)
  • Easy to install or remove as often as required

Applications

  • Insulating busbar and switchgear connections up to 36 kV
  • Insulating busbar joints of any shape or connection (tees, elbows, etc.)
  • Compact panel design — reduces air clearance and material cost

Standards & Compliance

  • ASTM D149
  • ASTM D150
  • ASTM D257
  • ASTM D570
  • ASTM D638
  • ASTM D2240
  • ASTM D2671
  • ESI 09-11
  • IEC 216

FAQs

Frequently Asked Questions

What is the Busbar Insulating Shroud used for?

It is used for:

  • Insulating busbar and switchgear connections up to 36 kV
  • Insulating busbar joints of any shape or connection (tees, elbows, etc.)
  • Compact panel design — reduces air clearance and material cost
How do I choose the right size?

Use the selection chart on this page: it lists every code with its dimensions. If you are not sure which fits, send the dimensions you are working to with the form below.

Which standards and test methods are quoted for it?

These, with the values in the Technical Specification on this page:

  • ASTM D149
  • ASTM D150
  • ASTM D257
  • ASTM D570
  • ASTM D638
  • ASTM D2240
  • ASTM D2671
  • ESI 09-11
  • IEC 216
Where can I download the datasheet?

From the "Download datasheet" button at the top of this page, or here:

GALA-BUSBOOT-Polyolefin-Busbar-Shroud-2024.pdf

Can I get a quote, a sample or a size that is not listed?

Send your cable details, quantity and application with the "Request a Quote or Sample" form at the foot of this page. For a size or variant that is not in the chart, describe what you need there, or use Technical support at the top of the page, and the technical team will confirm what can be supplied.

  • 47+

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    Countries served

  • 140

    Products in range

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Need Busbar Insulating Shroud (BUSBOOT Polyolefin) for a live project?

Send us your requirement, call the plant directly, or take the datasheet with you.

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