Dip Moulded Components
Dip moulded components for cable joints and terminations, with guaranteed technical particulars in compliance with IEC 60502-4 and CENELEC HD 629.1.
- IEC 60502-4
- CENELEC HD 629.1
- IEC 60502
Material properties
Technical Specifications
| Guaranteed Technical Particulars in compliance with IEC 60502-4 & CENELEC HD 629.1 | |||||
|---|---|---|---|---|---|
| Test Sequence | Parameter for Evaluation | Test Voltage Highest Voltage Umax(Kv) | Result | ||
| 12 | 24 | 36 | |||
| DC High Voltage Test (Dry) | 15 min. | 38 | 76 | 114 | No breakdown & no flashover |
| AC High Voltage Test (Dry) | 5 min. | 29 | 57 | 86 | No breakdown & no flashover |
| AC High Voltage Test (Wet) (Only for OD Terminations) | 1 Min. | 25.4 | 51 | 76 | No breakdown & no flashover |
| Partial Discharge Test | -- | 11 | 22 | 33 | = 5 pC |
| Insulation Resistance (Before Impact Test) | 1 min. 500 V Dc | -- | -- | -- | >10 3 O |
| Impact Test (For Straight Through Joints) | -- | -- | -- | -- | PASS (No visual damage observed) |
| Insulation Resistance After Impact Test (Immersed) | 1 min. 500 V Dc | -- | -- | -- | >10 3 O |
| Impulse Withstand Test at Elevated Temperature | 10 Positive& 10 Negative Conductor temperature 95 to 100 °C | 95 | 125 | 170 | No breakdown & no flashover |
| Heating Cycle Test in air | 3 cycles 5 hrs heating & 3 hrs cooling | 16 AC | 30 AC | 45 AC | No breakdown & no flashover |
| Partial Discharge Test at Elevated Temperature | Conductor temperature 95 to 100 °C | 11 | 22 | 33 | = 5 pC |
| Partial Discharge Test at ambient Temperature | -- | 11 | 22 | 33 | = 5 pC |
| Heating Cycle Test in Air (for Indoor & Outdoor Termination) | 60 cycles , 5 hrs heating & 3 hrs cooling | 16 AC | 30 AC | 45 AC | No breakdown & no flashover |
| Heating Cycle Test in Water (for Straight Through Joint) | 63 cycles, 8 Hour Cycle, 5 hrs. heating & 3 hrs. cooling | 16 AC | 30 AC | 45 AC | No breakdown & no flashover |
| Immersion Test (for Outdoor Termination) | 10 cycles, 5 hr heating & 3 hr cooling | -- | -- | -- | No breakdown & no flashover |
| Partial Discharge Test at Elevated Temperature | 5 hr heating & 3 hr cooling 95 to 100 °C | 11 | 22 | 33 | = 5 pC |
| Partial Discharge Test at ambient Temperature | -- | 11 | 22 | 33 | = 5 pC |
| Impulse Withstand Test at Ambient Temperature | 10 Positive & 10 Negative | 95 Peak | 125 Peak | 170 Peak | No breakdown & no flashover |
| AC High Voltage Test (Dry) | 15 min. | 16 | 30 | 45 | No breakdown & no flashover |
| Examination | -- | -- | -- | -- | PASS (No Cracking in the filling, no moisture path across primary seal, or Corrosion and/or Tracking) |
| DC High Voltage Test (Dry) | 15 min. | 38 | 76 | 114 | No breakdown & no flashover |
| AC High Voltage Test (Dry) | 5 min. | 29 | 57 | 86 | No breakdown & no flashover |
| Thermal Short- Circuit Test | Two Short-circuits to raise conductors to ? sc of the cables | -- | -- | -- | No visible damage |
| Impulse Withstand Test at Ambient Temperature | 10 Positive& 10 Negative | 95 Peak | 125 Peak | 170 Peak | No breakdown & no flashover |
| AC High Voltage Test (Dry) | 15 min. | 16 | 30 | 45 | No breakdown & no flashover |
| Examination | -- | -- | -- | -- | PASS (No cracking in the filling, no moisture path across primary seal, or Corrosion and/or Tracking) |
| Humidity Test for Indoor Terminations | Water conductivity 70?0.1 mS/m 300 hour spray | 8 AC | 16 AC | 24 AC | PASS (No breakdown & no flashover, no Tracking, Erosion & Mechanical damage after test) |
| Salt Fog Test for Outdoor Terminations | Salt spray for 1000 hours (1.25 x Uo) | 7.94 | 15.87 | 23.75 | PASS (No breakdown & no flashover, no Tracking, Erosion & Mechanical damage after test) |
Guaranteed Technical Particulars in compliance with IEC 60502, 60060 & 60230 For Termination upto 3.3 kv
| Guaranteed Technical Particulars in compliance with IEC 60502, 60060 & 60230 For Termination upto 3.3 kv | ||||
|---|---|---|---|---|
| Test Sequence | Parameter for Evaluation | Test Voltage Highest Voltage Umax(Kv) | Result | |
| 1.1 | 3.3 | |||
| Insulation Resistance | 1 min. 500 V Dc. | -- | -- | 10 3 O |
| AC High Voltage Test (Dry) | 15 min. | 4 | 8 | No breakdown & no flashover |
| Impulse Withstand Test at Ambient Temperature | 10 Positive& 10 Negative | 8 | 12 | No breakdown & no flashover |
| Heating Cycle Test | 63 cycles, 8 Hour Cycle, 5 hrs. heating & 3 hrs. cooling | -- | -- | No breakdown & no flashover |
| Insulation Resistance After Impact Test (Immersed) | 1 min. 500 V Dc | -- | -- | >10 3 O |
| Impulse Withstand Test at Elevated Temperature | 10 Positive& 10 Negative Conductor temperature 95 to 100 | 8 | 12 | No breakdown & no flashover |
| Heating Cycle Test | 63 cycles, 8 Hour Cycle, 5 hrs. heating & 3 hrs. cooling | -- | -- | No breakdown & no flashover |
| DC High Voltage Test (Dry) | 5 min | 15 | 21 | No breakdown & no flashover |
Guaranteed Technical Particulars in compliance with IEC 60502, 60060 & 60230 For Straight Through Joints upto 3.3 kv
| Guaranteed Technical Particulars in compliance with IEC 60502, 60060 & 60230 For Straight Through Joints upto 3.3 kv | ||||
|---|---|---|---|---|
| Test Sequence | Parameter for Evaluation | Test Voltage Highest Voltage Umax(Kv) | Result | |
| 1.1 | 3.3 | |||
| Insulation Resistance | 1 min. 500 V Dc. | -- | -- | 10 3 O |
| AC High Voltage Test (Joint immersed in water) | 15 min. | 3.5 | 6 | No breakdown & no flashover |
| Impulse Withstand Test at Ambient Temperature | 10 Positive& 10 Negative | 8 | 12 | No breakdown & no flashover |
| Insulation Resistance | 1 min. 500 V Dc | -- | -- | >10 3 O |
| Heating Cycle Test in Water (for Straight Through Joint) | 63 cycles, 5 hrs. heating & 3 hrs. cooling Conductor temperature 95 o | -- | -- | No breakdown & no flashover |
| Insulation Resistance After Impact Test (Immersed) | 1 min. 500 V Dc | -- | -- | >10 3 O |
| Impulse Withstand Test at Elevated Temperature | 10 Positive& 10 Negative Conductor temperature 95 to 100 °C | 8 | 12 | No breakdown & no flashover |
| DC High Voltage Test (Dry) | 5 min | 15 | 21 | No breakdown & no flashover |
Covered on this page
- Test Specifications CABLINK
Applications
- Cable termination and straight-through joint construction up to 3.3 kV
- Dip-moulded sleeve/boot components for cable accessories
Standards & Compliance
- IEC 60502-4
- CENELEC HD 629.1
- IEC 60502
- IEC 60060
- IEC 60230
FAQs
Frequently Asked Questions
What is the Dip Moulded Components used for?
It is used for:
- Cable termination and straight-through joint construction up to 3.3 kV
- Dip-moulded sleeve/boot components for cable accessories
Which standards and test methods are quoted for it?
These, with the values in the Technical Specification on this page:
- IEC 60502-4
- CENELEC HD 629.1
- IEC 60502
- IEC 60060
- IEC 60230
Can I get a quote, a sample or a size that is not listed?
Send your cable details, quantity and application with the "Request a Quote or Sample" form at the foot of this page. For a size or variant that is not in the chart, describe what you need there, or use Technical support at the top of the page, and the technical team will confirm what can be supplied.
47+
Years manufacturing
100+
Countries served
140
Products in range
ISO 9001:2015
Certified & tested